Spares & Repairs

Faults, Repairs, Upgrade, Services, Maintenance

Comprehensive Spare Parts and Repair Solutions at Therser UK

Unmatched Spare Parts Inventory and Expertise

At Therser UK, we know that effective kiln and furnace maintenance is the foundation of smooth and reliable operations in any production environment. Whether you’re in ceramics, metal processing, or any heat-intensive industry, our dedicated team ensures that every component of your kiln or furnace is maintained with high-quality spare parts and professional care. With our in-depth knowledge of thermal systems and an extensive inventory of manufacturer-approved components, we are ready to deliver customized solutions to keep your operations running efficiently and safely.

Extensive Inventory of High-Quality Spare Parts

Our inventory covers an extensive range of components to meet the unique requirements of various kiln and furnace models. We understand the intricacies of each part and the role it plays in maintaining the integrity, safety, and performance of your equipment. Some of the key spare parts we stock include:

  • Refractory Bricks and Insulation Materials: Essential for thermal protection, refractory bricks and other insulation components help maintain high temperatures while reducing heat loss, improving energy efficiency, and protecting structural integrity.
  • Gas and Air Valves: High-quality valves are critical for precise control of air and gas flow within kilns and furnaces, directly affecting combustion efficiency, temperature consistency, and energy consumption.
  • Burner Components and Ignition Systems: Efficient and reliable burner components are fundamental to consistent temperature control and optimized fuel use. We provide a range of burner spares to suit various kiln models and combustion setups.
  • Thermocouples and Temperature Sensors: Accurate temperature measurement is vital to the operation and safety of any kiln or furnace. Our extensive selection of thermocouples and temperature sensors ensures precise monitoring and control.
  • Control System Components: Including control panels, relays, and automation parts, our range of control system components supports seamless operations, allowing for automated and efficient production.
  • Conveyor Parts: Essential for production lines that integrate automated kilns or furnaces, these parts ensure continuous material handling and reduce manual intervention.
  • Heating Elements: Available in various grades and types, our heating elements ensure consistent and efficient heat generation across all sections of the kiln or furnace.

All our spare parts come with reliable manufacturer warranties and are designed to provide durability and high performance. Our technical team is available to advise on the best parts for your specific equipment, ensuring you receive the highest quality components for longevity and optimal function.

Specialized Repair and Maintenance Services

At Therser UK, we go beyond supplying spare parts; we also provide specialized repair and maintenance services to minimize downtime and maximize productivity. Our engineers are equipped with the skills and experience to perform everything from routine inspections to complex repairs. Our commitment to excellence in repair and maintenance ensures your kilns and furnaces operate with peak efficiency and reliability. Our comprehensive services include:

Scheduled Preventative Maintenance (PPM)

Our Planned Preventative Maintenance (PPM) program is tailored to each client’s unique operational needs, whether they require monthly, quarterly, or annual checks. PPM ensures that minor issues are identified and addressed before they escalate into costly breakdowns, reducing both unexpected downtime and repair expenses. This proactive approach enhances the lifespan of your equipment and provides peace of mind that production will remain steady and uninterrupted.

Reactive Repairs and Emergency Support

We understand that even with the best maintenance programs, occasional breakdowns are inevitable. Therser UK offers reactive repair services, providing prompt, expert support whenever issues arise. Our engineers are trained to diagnose and repair a wide range of faults quickly, ensuring that downtime is minimized. Our reactive repair service includes access to 24/7 support for urgent issues, giving you confidence that help is available whenever needed.

Comprehensive Kiln Calibration Services

Regular calibration is essential to maintain the precision and quality of kiln operations. Our calibration services involve testing and adjusting temperature controls to ensure that kilns achieve and maintain the required operating temperatures. Accurate calibration is vital in industries where consistency and quality are paramount, and Therser UK is committed to delivering precise and reliable calibration for all kiln types.

Full Control System Upgrades and Automation Services

Automation and advanced control systems can transform the efficiency of your production processes. We offer comprehensive upgrades to control systems, integrating advanced technologies that support precise monitoring and enhanced automation. By optimizing control systems, we help our clients achieve consistent temperatures, reduce energy consumption, and streamline operations, even in the most complex production environments.

Mechanical Repairs and Structural Integrity Restoration

Beyond regular maintenance, we offer detailed mechanical repair services to ensure that every part of your kiln or furnace is functioning optimally. Our mechanical repair services cover issues with bearings, seals, conveyor systems, and other critical components that support the structural integrity and reliability of your equipment. We also provide structural inspections and refurbishments, helping to maintain the longevity of your systems.

Consulting and Support Services for Long-Term Reliability

Our consulting services support clients with solutions for enhanced operational efficiency and cost-effectiveness. With over 150 years of combined experience, Therser UK’s technical team offers insights into best practices for kiln and furnace operation, regulatory compliance, and energy conservation.

Energy Efficiency and Clean Air Compliance Support

Energy costs are a major concern for industries reliant on thermal processing. Our energy efficiency surveys identify potential improvements to minimize energy consumption, lower operating costs, and reduce environmental impact. We also assist clients in understanding and meeting clean air regulations, providing solutions for emissions control, heat recovery, and cleaner combustion practices.

Equipment Relocation and Decommissioning Services

When it’s time to relocate or decommission machinery, our team provides end-to-end support, ensuring that equipment is safely dismantled, moved, and reassembled at new sites as needed. This service includes ensuring regulatory compliance throughout the process and minimizing the impact on production timelines.

Why Choose Therser UK for Spare Parts and Repairs?

With Therser UK, you’re choosing a partner that understands the demands of industrial thermal systems inside and out. Our focus is on delivering solutions that extend the lifespan of your equipment, reduce downtime, and ensure you achieve the best possible return on your investment. From an extensive inventory of high-quality spare parts to bespoke repair and maintenance services, we’re committed to providing exceptional service and support for your kilns and furnaces.

Our dedication to quality, reliability, and innovation makes us the go-to provider for companies looking to optimize their thermal systems. We pride ourselves on our ability to customize solutions that align with the unique needs of each client, supported by responsive service and a commitment to long-term success.

Get in Touch with Therser UK Today

For expert advice, high-quality spare parts, and reliable repair services, contact Therser UK today. Our technical team is available to help you find the perfect solution to enhance your kiln or furnace operations. Reach out to us by phone at +44 (0) 1782 824453 or via email at sales@therseruk.com, and let us show you why Therser UK is the trusted partner for thermal systems and spare parts in the industry.

 

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REVIEWS

"They certainly have the necessary technical and engineering resources to carry out large scale projects and I would have no hesitation in recommending them."
Paul Smith
Churchill
"We are pleased to confirm that we have purchased numerous Kilns from Therser UK and have also recommended to all of our customers that they are our preferred supplier of quality kilns."
Dennis Dixon
Clan Ceramics Consultancy
"The kilns supplied have proven to reliable and repeatable in their firing characteristics and most recently we have used Therser UK to supply a new kiln to one of our licenseesoverseas. This was successfully installed and commissioned and full training in the use ofthe kiln was supplied by Therser."
K A Smalley
Ross Ceramics
"We have purchased a kiln for firing injected ceramic cores 18 months ago from Therser UK and have been thoroughly impressed with the high quality of the equipment and the service provided."
Neil France
Gardner Blade
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